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Description Features Options Specifications Tube line RS-KAM
The chimney tubes line RS consists of following well proved components:
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max. six coil stations AG a1
For smooth unwinding by commonly proceeded sensitive glamorous stainless steel materials we do recommend powered decoilers AG a1 with one bearing mandrel.
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paper winder P-AUG
Easy collecting of protection paper can be made with powered paper winder.
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strip guides BB
The strips supporting guides BB keep the material protected against scratching, too they simplify to in feed the strip in the next unit of the line.
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coil selector MT
Coil selector assures the automatic exchange of proceeded materials. He’s furnished with maximally six sheet guiding tables - each of them being equipped with one pair of powered rolls ø70mm.
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straightening machine RM-6
Six straightening rolls assure the quality of flatness necessary by the next proceeding.
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slitting machine MST
The strip of whole width can be siltted with MST slitting machine, then particular lengths of tubes proceeded.
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manual folding table KT-m
Allows to entry in the line in front of slitting machine for to adjust the slitting blades distances.
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electrical guillotine TS
Made for long life use the electrical guillotine TS assures quick and scratch free cuts.
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take of belt - conveyor BA
The blank after having had been cut will be either stacked or conveyed to the following machine. For to transmit and put into the position the blank by the round bending machine RU-4 automatically the conveyor has to be equipped with these moving holders.
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four cylinder round bending machine RU-4
The blank will be manually or automatically put into round bending automatic machine. Then the chimney tube will be automatically rounded and with push off device taken out. As option to four cylinders round bending machine RU-4 we can propose two cylinder round bending machine RU-2 having one cylinder of steel and another of polyurethane rolls.
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deposit table AT
Too the deposit table for ready to be welded tubes can be delivered with the line so as the connection to following welding machine.
PLC control system
The PLC assures the control and proceeding of lengths or tubes diameters which has been confirmed by. The programme has save capacity of 200 types of tubes.
There are many advantages by this technology:
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very simple definition and realisation of individual orders from coil
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material is protected by unwinding so as on support guides
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save of space in the factory because of twin decoilers
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quick and operational proceeding of six different sheet strips
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well and sufficient quality of straightening
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reaching of more flexibility - reducing of necessity of more coils if the slitting machine integrated
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precise and scratch free cut to length
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possible to increase with conveyor and automatic round bending machine to fully automatic “TUBE LINE”
- rational and economic processing and finishing of different diameters with the help of integrated round bending programme
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till max. 6 decoilers, mandrel with one bearing, powered AG a1
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sheet guides between decoilers and coil selector BB
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coil selector for automatic material exchange with max. six sheet guiding tables, MT-6
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straightening machine with 6 rolls ø 70mm RM-6
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slitting machine with blade shafts ø 100mm, with 1-5 pairs of blades, MST
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manually folding table KT-m
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electrical guillotine TS
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take off conveyor BA
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round bending machine RU-4 or RU-2
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deposit table AT
- PLC S7 300 with touch panel and software for chimney tubes
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| sheet width: |
max. 1250 mm |
| sheet thickness: |
max. 1,00 mm stainless steel |
| Tube ø: |
min. 100 mm and max 1300 mm |
| feeding power: |
max. 5000 kgs weight of coil |
| accuracy: |
+- 0,50 / 2000 mm of the length |
| speed: |
max. 25 m/min. F25 |
| weight of coil: |
max. 1 x 5000 kgs |
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Chimney tubes line RS-KAM
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1 powered decoiler, mandrel with one bearing AG 5000 a1mu and paper winder P-AUG
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Strip guides with not powered rolls BB-1 1250
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Straightening machine with 6 rolls ø 70mm manual adjustment of straightening power RM-6 1250
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Slitting machine ø 100mm 5 pairs of blades MST 1250
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Manually folding table for entry to the line KT-m 1250
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Electrical guillotine TS 1250
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Frame and accessories GR-6
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Conveyor BA 3500, four cylinder round bending automatic machine RU-4 1250 and deposit table AT 1250
- PLC Siemens S 7 300 with touch panel PLC F1 and special software for chimney tubes
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